Innovative, sustainable and intelligent labelling solutions

Innovative, sustainable and intelligent labelling solutions
Avery Dennison

Wednesday, April 17, 2024

Rajesh Chadha; From small beginnings to big success!

 The history of Rajesh Chadha, Managing Director of Update Prints Pvt. Ltd., which owes its inception and inheritance to P C Chadha & Co. started by his grandfather, is an interesting one. The first thoughts on letterpress, managing waste problems and family support were all highlights along the way that came on a journey from Kobe in Japan to New Delhi in India, following is the Indian Label converter’s history and thoughts for the future.

Update Factory

 The very beginning

In the late 1970s and early 1980s driving on the western part of New Delhi’s Ring Road, many factories could be seen from far away. One such tall building was the factory of P C Chadha & Co. in the Naraina Industrial Area with a signboard on top visible from far. Around the mid-1980s when I was a commercial siliconiser selling release papers, I came to know that P C Chadha & Co. manufactured stickers and was a prospective customer. It was then a matter of time before I supplied some reams of release paper to them. During one of my visits to them, I spent two hours discussing why the stickers they were supplying were curling. I was quite naïve then but with time and experience, I have written on my blog a very widely read article on controlling curl. The young man I met was Rajesh Chadha, who was running P C Chadha & Co. and is the present Managing Director of Update Prints Pvt. Ltd. which owes its inception and inheritance to P C Chadha & Co. started by his grandfather.

 Starting up

In 1924, young P C Chadha, living in Kobe, Japan, initiated an enterprise producing paper transfer labels with a vision that branding would be an important tool for sales of any consumer product, label being the face of any product. Sometime in the midst of turbulent times during World War II in 1942–43, P C Chadha decided to return to his homeland in Rawalpindi, then a part of undivided India and now in Pakistan. Little did he realize that in yet another five years he would have to move again! At the time of India’s partition in 1947 he came to Mumbai to set up his production for maintaining continuity in his passion for producing transfers, the labels of that time. Chadha soon came to recognise that the weather in Mumbai was not suitable for his product, and he moved operations to Pune. Before long he was still restless at the location and travelled up North in India to Patel Nagar in New Delhi where he set up his factory on a 150 square yards plot. He initially worked from home and later from his small factory.

Sewing machine with transfer labels
As an entrepreneur’s son, the author had seen his father get advertisement boards hand painted by artists for advertising their stationery products. There was no alternative then. When one saw the transfer labels one used to wonder how they could achieve such exquisite printing direct on sewing machines, postal vans, crockery etc. Years later as the label industry was evolving into screen printing, I saw the same exquisite type of printing, which was different from screen printing, in my cousin’s factory making automotive filters. I realised they were using transfer labels like the ones P C Chadha & Co. produced. I was amazed to learn that the process employed by Chadha for printing was lithography. Based on the principle that oil and water do not mix, printing is done using stone blocks. In 1950 P C Chadha was joined in the business by his son Tilak Raj Chadha. They bought a used lithographic printing machine from England to expand their paper transfers business. Evolving further they later shifted to printing on cylinder type printing press using Zinc blocks mounted on wooden bases.

 Major changes

Major changes started to happen when P C Chadha’s grandson Rajesh Chadha joined the business in 1976. The same year they moved factory from Patel Nagar to a 600 square yards plot in the nearby Naraina Industrial Area. With Rajesh at the helm, in 1978 he started to produce stickers by the manual screen-printing process. For the next ten years screen printing business became the mainstay for Chadhas. One of the first major decisions taken by Rajesh Chadha was to buy a European automatic Svecia Screen printing machine to print a full 20” x 30” sheet, quite big for that time. The 1990s was a very eventful decade for the Indian label industry. It was the time when many of today’s stalwarts in the Indian label industry became visible. For Rajesh Chadha also, it was time to shed the conventional image and adopt a modern look. It was during this period that the conventional sticker became an engineered label. Rajesh set up Update Prints in 1994 as his flagship venture thereon, gradually taking over all the business of P C Chadha & Co, which was eventually wound up later in 2009. Sensing the need to modernize with faster machines at Update Prints; he bought his first rotary flexo label press, a ”Focus“. There was no looking back after this.

 Investments

Rajesh and Aditya Chadha
In 2001 he bought an Orthotec intermittent letterpress at Labelexpo Asia held in Singapore. Two years later he impulsively bought a Rotatek label press displayed at a New Delhi print exhibition, on an immediate payment basis in full, taking his industry colleagues by surprise. Update Prints under his leadership has been acquiring new state-of-the-art equipment at regular intervals. From the single 600 square yards factory the company was soon operating from three different plots, one of 1000 square yards and two of 600 square yards. It was now time to consolidate for a few years. In another strategic move in 2013, Update Prints moved all their manufacturing operations under one roof to a facility admeasuring almost 25,000 square yards in land area and 50,000 square feet shop floor. This exercise required the involvement of a huge amount of money, time, effort and commitment. The land was designated agricultural land. Setting up an industrial project on it was illegal. Many people in the area have done it but Rajesh Chadha is committed to tread the straight path. He got the land use changed to industrial. Any Indian will know the kind of effort and time this takes. Infrastructure was another problem; the nearest power feeder was far away and to expedite the matter of bringing power to the unit, Update Prints had to install 50 electricity poles at their own expense. The approach road to the unit was in shambles, it had to be re-laid at their own expense. Update Prints now employs over 100 workforce and has a total of eight label presses.

 Diverse technologies

Reminiscing about his work in the initial days in labels he says, ”The first label that I created was for Yardley Cosmetics“ he further adds that in those days he had bought two Newfoil three station hot-foiling presses. He used to love working with them creating innovative products. It was the most satisfying part for him because he could imagine and then create labels that would get appreciation from buyers. He has over the years equipped Update Prints with diverse technologies in label printing, decorating and finishing. Whether it is offset printed labels printed on his Rotatek Brava or labels created on flexo, letterpress, hot or cold foiling, screen printing, etc. his company is never left wanting for the ability to create. He is proud to say that  “I deliver quality, service and satisfaction to my customers and for this reason work comes to me automatically. I do not have to waste time running after work.” While discussing digital printing I was not surprised that his reaction was similar to that of a larger part of the Indian label fraternity, ”It does not make sense to me at this point of time. I can print good quality short runs cost effectively on offset and letterpress“. A very interesting change that I noted in Rajesh during my talks with him is that he has started to encourage Indian entrepreneurs who have excelled. While most of his equipment is imported yet in recent times he saw the potential in an Indian manufacturer of label presses, Multitec. He was not hesitant and bought the equipment. In fact, he has followed it up by acquiring two more.

Family life

Aditya on shopfloor
Rajesh Chadha being the elder son in his family, like in most migrant Punjabi families of that time in New Delhi, joined the business while he was still studying. He is an alumnus of New Delhi’s Salwan Public School and later studied commerce in Dayal Singh College for B.Com and finished with a master’s in commerce. His wife Anju is a master’s degree holder in English and takes an active interest in the business. Rajesh and Anju have two children who are both now married. Their daughter Upasna studied at the prestigious London School of Economics and spent time at Oxford University. Son Aditya, like his father, studied commerce from Delhi’s Shri Ram College of Commerce and later completed his MBA in marketing from ”Rutgers, The State University of New Jersey, USA“. Then after a one-and-a-half-year work experience in AT&T in the US, he returned to India to join his father at Update Prints as director. Rajesh fondly mentored him to take charge of this company.


Update Prints’ business has transformed over the years. They do very little transfer labels business now and largely produce self-adhesive labels. Their customers are mostly leading FMCG companies. Ten percent of their produce goes into export. While in Patel Nagar, waste management was a big problem for them. With the company growing continuously, disposal was becoming a gigantic issue. It was one of the reasons besides expansion that they moved to this present location some 35 Kilometers from Delhi. Here they have developed collectors who take the waste and convert it for various usages and applications. He strongly feels someone needs to work in the direction of managing or recycling this waste effectively and believes a solution will evolve. He also feels going linerless is also a good direction but like digital printing it will be some time before this technology becomes adaptable extensively.

 Rajesh Chadha is satisfied about the time he has spent in the label industry, he says, ”It is an interesting industry. There is lot of work and room for creativity and innovation“. He is proud of his achievements. He has led the company to consistently achieve an almost 20% per annum growth rate, which is above the perceived industry rate. He is beaming when he says, ”Growth comes naturally to my company because of the quality of our work. It is not fueled by huge borrowings from banks“. No wonder he heads a fully family owned successful and growing zero debt company!

 Written in May 2014 and updated in April2024.

 

Tuesday, March 26, 2024

History of Indian Label Industry Part 3

LMAI Board members at Kochi Conference 2019

In July 2017, the LMAI conference at Agra registered an astounding success with 550 delegates. As a proud moment for me, I was conferred the first ever “Lifetime award for support to the Indian Labels Industry!” In the following year, Indian label industry was in a fast forward mode, as was evident from the resounding success of labelexpo India 2018 when the Indian label association LMAI hosted the international label confederation L9, an event that was applauded for the kind of camaraderie that it created amongst the global labels fraternity. The 3-day LMAI label conference from 25th-27th July 2019 at Kochi, Kerala with close to 600 delegates from all over India and various parts of the world attending this biennial event, was efficiently organized and delivered the promise of comradeship, entertainment and knowledge sharing. It was a gigantic task hosting such a large number of delegates. The program was held at Grand Hyatt, perched on 26 acres of plush green land on the serene Bolgatty Island, Grand Hyatt Kochi Bolgatty is a waterfront urban resort overlooking the backwaters of Vembanad Lake. Amit Sheth, who had been instrumental in founding LMAI was conferred the lifetime award for his outstanding services to Indian label industry.

This was followed up with a vibrant Labelexpo Europe 2019 at Brussels which was a happening show! As the show opened on 24th September 2019 the corridors started to fill up and a whole lot of cosmopolitan visitors including a substantial number from India were visible.

By December 2019, Covid-19 or Corona virus  struck populations in countries across the globe creating a scare that impacted adversely most economies in the world. Governments took strong measures to curb the proliferation  of the virus which was declared a pandemic. Increasing numbers of affected people and deaths had created an alarming situation. Areas were cordoned off, schools shut, travel became restricted, congregation of people was restrained, and businesses were left suffering. The global printing industry at large also faced the brunt of the impact. Important printing events where major buying decisions are taken and seminars that enhance knowledge besides providing networking opportunities were postponed. On the evening of 24th March 2020, lockdown was imposed in India for just 14 days and the entire country came to a standstill. Workers who felt the pinch of no work started migrating to the safe confines of their homes in villages. For two years with multiple extensions of lockdown until March 2022, people were restricted to their homes after which the businesses started limping back to normalcy. To counter the spread of virus, a huge demand for sanitizers erupted, and due to the restrictions on movement, another big avenue of packaging for ecommerce emerged. Label printers devised ways to reach factories and devise ways to service this need and demand for labels. A resilient label industry did not lose its steam and even in those tough times, continued to grow modestly. An interesting boost came for digital label printing. During the lockdown there was a shortage of workers, it was difficult to get prepress done and supplies were not adequately available. Digital presses, enabling computers to print,  provided the support to meet the just in time and customized label demands. While flexo printing companies had to take a back seat but others with digital printing capabilities like Sai Com Codes, Skanem, Huhtamaki, Pragati and others with digital printing presses were able to print and supply in multiple shifts. Harish Gupta led Sai Com Code invested in HP Indigo in 2020 after having installed by a Konika Minolta in 2019 and with plans to invest more in digital presses.

Late U K Gupta
Unfortunately, many people in label industry passed away during the time of corona virus, prominent amongst them was industry legend U K Gupta, founder of Holostik, Neeraj Mahajan of Prakash Labels, my own elder brother Pritpal Sahni and mother of Ajay Mehta of SMI Coated products. It is sad that the times were bad, and these people could not be given a proper send off by their dear ones. What is encouraging is that many leading label companies indulged in social service to others who were  suffering by providing health and essential support. Besides other problems many printers who in their expansion plans, had placed orders for new equipment and started building new facilities, had to put things on hold or slow down pace due to social distancing norms, shortage of manpower and financial stress on cashflows. Label printing companies Mudrika labels, Prakash labels and a few more had already bought label presses that had either been imported or were shipped and had to wait until the end of the pandemic so that international travelling restrictions were relaxed, and foreign engineers could come for installing the equipment. Construction of Prakash labels new factory and Any Graphics’ upcoming factory also had to go on hold until the pandemic tapered off.

On the 11th of May 2020 an embattled Indian Prime Minister Narendra Modi, fighting a mammoth pandemic Covid-19 on one hand and facing a dwindling economic scenario on the other, made a clarion call to the nation, calling for his countrymen to support his vision for Atma-Nirbhar Bharat or self-Reliant India. He even announced a financial package but primarily these were easily available loans but one still was required to pay interest and installments. A large part of the label industry in distress due to the impact of lockdown, was not very comfortable with this, as in a situation whereby the post pandemic demand had yet to crystalise. It is heartening that the label industry started bouncing back to vibrancy and growth. The industry learnt to achieve more with less.

Development of prepress has been instrumental in the growth of flexo printing. While prepress and platemaking companies have been spread across the country. There has been pioneering work done by Deepanshu Goel led Noida headquartered Creative Graphics, setting up units at multiple locations to service customers just in time as they demand. In 2017 Deepanshu Goel went on an expansion and acquisition spree by first starting operations in Mumbai then starting the Hyderabad unit, later acquiring Chennai based Colordot. In 2018 he started his Baddi (Himachal Pradesh) unit followed by a unit in Ahmedabad bringing the total number of manufacturing units to six, working out of a consolidated shopfloor area of 50,000 square feet. Veepee Graphic Solutions (P) Ltd, a prepress company founded by the Late V Peethambaram in 1996, now run by his son Jaichandra and his wife Nalani,  too has multi location facilities in India and in Srilanka. Pinmark Block in Ahmedabad and a vast number of prepress and plate making companies have spread across all geographical zones contributing to the development and excellence of flexographic printing in India.

Dhiresh Ghosalia




Dhiresh Gosalia led Pressure sensitive Adhesive manufacturer Jesons corporation, in 2012 had reported total working space of over 185,000 square feet, 250 employees producing 60000 tons adhesive and other emulsions per annum out of the installed capacity of 86000 tons per annum. By 2024 they had expanded to 6 plants across India producing adhesives and specialty chemicals with installed capacity of 283,000 tons per annum and a revenue of Rupees 1722Crores exporting to 60 countries. They have almost 35% of the expanded India PSA market.



Indigenisation of equipment and supplies in India has been an ongoing process reducing dependence on imported products. Aurangabad based Sanjeev Atre led PGI Technologies had pioneered in manufacturing magnetic cylinders in India, in 2022 the tooling business of PGI was taken over by Noida based Multi Hitech Inc. led by D K Garg. Netherland headquartered and world’s largest anilox manufacturers Apex International had set up their India manufacturing facility in Nashik in 2018. A year later three partners Parag Koradia,  Parag Patel and Sandeep Sharma started their first indigenously owned production of anilox rolls in their company Acme Rolltech Pvt.Ltd. Ahmedabad. Up to March 2024 Acme had sold 9500 rolls catering to almost 900 customers across the globe exporting to more than 25 countries, with partners in 12 countries having close to 95 % repeat business. The company claims to have 48% market share. The number of labelstock manufacturers continued to grow with installations of coater/laminators already in or coming up across the nation in places like Delhi NCR, Baddi, Indore, Nagpur, Mumbai, Daman, Palghar, Kolkata, Mumbai, Nashik, Ahmedabad, Vadodara, Surat, Rajkot, Morvi,  Hyderabad, Chennai, Bangalore, Puducherry and other remote areas. In 2012, Ranesh Bajaj led Creed engineers had launched their in-house Brand “Vinsak”, venturing into manufacturing at a facility in Rabale, Navi Mumbai, producing slitter/rewinders, label finishing equipment and Inkjet systems for labels and security printing. In 2016, the company was renamed “Vinsak India P Ltd.” Ranesh and his family moved to the UAE in 2014 to manage the Global operations of the group from there. The group now has a significant business in the middle east and Africa selling label printing, finishing equipment. The group also acquired the productive unit of Rotatek, narrow web offset manufacturing in Barcelona Spain.

On the 2nd of February 2019, India’s largest Indigenous labelstock manufacturer Ajay Mehta led SMI Coated Products Pvt. Ltd. headquartered in Mumbai with slitting and distribution center in Jebel Ali UAE, celebrated their 25th year of existence, in grand style. Over two hundred guests were shown their impressive factory. Three years later on April 29, 2022, they were 100% acquired by Jindal Poly Films’ wholly owned subsidiary, Jindal PolyPack. In May 2022, PRS Permacel, which owes its inheritance to healthcare giant Johnson and Johnson and founded in 1927 by them, later became a part of  The Premchand-Roychand and Sons’ group, was acquired by Grindwell Norton Ltd., a Saint-Gobain group company. PRS Permacel is a manufacturer of adhesive tapes and label solutions. In October 2023 Gautham Pai led Manipal Utility Packaging Solutions was acquired by J K Paper Limited. Manipal Utility Packaging Solutions has been amongst the top 10 Packaging and Label companies in India. JK Paper Mill unit at Rayagada (Odhisa) was established in 1962. They are a leading Indian player in Office Papers, Coated Papers, Writing and Printing Papers and High-end Packaging papers and Boards. They acquired the total labels and packaging business of Manipal technologies.

In January 2022, a strike began at UPM mills in Finland, in support of the Paper workers' Union. The strike lasted 112 days and affected the production of paper supplies and materials. The printing industry was under extreme pressure due to shortages and depleting stock levels. The war between Russia and Ukraine has had several impacts on the packaging industry, packaging production costs went skywards. The price of paper pulp in Europe increased by almost 60%, which had impacted packaging production costs even in India.

Harveer Sahni and wife with Global award




On 13th of September 2022, I, Harveer Sahni was conferred the year’s R. Stanton Avery Global Achievement Award. I am the first Indian so far to have been bestowed with this prestigious honour. The decision was made by the Global Awards judging panel, consisting of Lori Campbell, chairman of TLMI, Linnea Keen, president of TLMI, Philippe Voet, Finat president, Greg Hrinya, editor of Label & Narrow Web, James Quirk, content director at Labels & Labeling, and Jean Poncet, editor-in-chief at Etiq+Pack.




Labelexpo India 2022 made its return to India from 14th to 17th November 2022, post the 4-year hiatus due to pandemic, in style and impressively. The show at Expo Centre in Greater Noida was vibrant with activity and label printers gave a  definite thumbs-up to this all-important show. Despite the leading international label presses not being there running live, 250 exhibitors put forward their best to a demanding labels industry. A whopping record breaking 12000 visitors marked their presence in this busy show, a big rise from 9851 visitors at the 2018 edition of Labelexpo India, making it yet again the biggest Labelexpo held in India so far. The Indian label press manufacturers exhibited in big numbers and displayed the fact the industry had evolved to international standards. Leading the pack were Multitec, UV Graphic Technologies, Alliance Printech, NBG Printographic Machinery, Webtech, R K label Machinery etc. All label press exhibitors reported a successful show. Technological changes also started to be adopted by the Indian label fraternity. Multitec leads the way, working out of a 110,000 square feet shop floor with 120 employees. They have offices in 3 countries and agents in 15 countries. The number of presses they report as installed so far is a whopping 588!

UV flexo label printing came into use in narrow web label printing towards the end of last millennium around 1999. By the end of the first decade in 2009, UV LED flexo printing was displayed at Labelexpo Europe, it was a matter of time for the technology to reach India. The first sales of LED flexo series in India was signed in 2020 and thereafter it has started being preferred by a lot of printers.



Label industry in India has been transforming gradually implementing evolving label technologies, starting with flatbed letterpress to intermittent letter press and settling down with rotary flexo that saw immense upgradation both in terms of quality and speed. Moving further, combination printing has been adopted by many companies having combination of flexo with any or either of gravure or screen or offset along with embellishments, in a single pass. The most important change in the transformation of label printing is now the growth of digital label printing. Even though the first digital label press was installed in 2008 yet by 2015 most leading label printers were of the opinion that due to high cost of equipment and consumables, digital printing has to wait for a while. On the other hand, technology was growing and finding acceptance around the world. European Label Industry Association FINAT had also revealed that European digital label press installations overtook conventional press sales for the first time in 2017. The number of digital roll label presses of leading brands in India has expanded from the 22 in 2017 to 51 in 2022 registering a CAGR (Compounded Annual Growth Rate) of 18% as regards the number of press installations. Out of these HP Indigo accounted for 16 presses  which include two 25K which find usage both for labels as well as for flexible packaging and one HP Indigo for Lamitubes, Konica Minolta 10, Monotech 8, Domino 3, Xeikon 2, Durst 4, Screen 2, etc. In terms of numbers, Hp had 32% share of the installations, Konica Minolta 20%, Monotech 16%, Durst 8%, Domino 6% and others account for the balance . However, this was not a real indicator of the quantum of investment by label printing companies in digital printing technology. I have done the calculation on the approximate costs of these equipment, the total investment in digital roll label equipment in 2022 was more than Rupees 215 Crores or about 28 million US Dollars.  HP, being the most expensive equipment of the lot, accounts for a whopping 66% of the investment made in value  while all others remain less than 10%. Digital is on a growth path! The digital printing segment has started growing at a fast pace. In two years after 2022, in 2024 the number has jumped to over 92! With the maiden entry of a high-end digital label press from Pulisi, China, the final count of digital presses in India is 93.It is an increase of CAGR of 24%. HP continued to maintain their leadership with similar market share in excess of 60%.

Any Graphics New NOIDA factory
In the last five years from 2019 -2024, label printing companies have expanded with installations and increasing their shopfloor areas to accommodate more equipment among these are Any Graphics who moved to their new state of the art 250,000 square feet factory in Noida, Prakash Labels also moved to their new factory in Noida spread over 50,000 square feet with 8 label presses, Seljegat Sivakasi moved to their new factory with 160 employees, increasing the shop floor under production to 120,000 square feet with multiple presses and allied equipment and Zircon Technologies Dehradun expanded to six plants with increased product range and shopfloor admeasuring 300,000 square feet and Kwality Labels Delhi. moved to their additional new facility in Manesar. Others who also expanded include Sai Com Codes Rai, Alpine containers Jammu, Marks Emballage Baddi, Jain Transfer Noida, Mudrika labels Mumbai, Janus Mumbai, Kumbhat Holograms Chennai, Asean Packaging Ahmedabad, Great Eastern ID Tech Gurgaon, Multigraphics Dehradun, etc. The industry has emerged stronger after covid and is on the move to greater heights. Avery Dennison had started their operations from a factory in Gurgaon and later they set up their bigger facility in Ranjangaon near Pune. In April 2022 they commenced operations in their new state-of-the-art manufacturing facility in Greater Noida spread over 12 acres. Avery Dennison opened its first Intelligent Label Solutions Lab in India in Pune in April 2019. This lab is the first of its kind in the Asia Pacific and Sub-Saharan Africa. Intelligent labels, or "smart labels," are labels that contain Radio Frequency Identification (RFID) technology. These labels can help with product history authentication, tracking, inventory, consumer encounters, and digital transformation. They can also help prevent product counterfeiting and improve logistics. RFID technology is used in many industries, including beauty, food production, aviation, automobile manufacturing, logistics, retail, and supply-chain management. In March 2024 UPM Raflatac, a global supplier self-adhesive paper and film products, opened a new slitting and distribution terminal in Mumbai, India. The existing facility in Bangalore is being closed.


Sustainability and environmental concerns became  issues that called for immediate attention. A conscious India’s label association LMAI held many seminars on sustainability, waste management, EPR and green endeavours. Their commitment culminated in the LMAI conference at Jaipur which was themed as creativity-innovation-sustainability. The much awaited sixth biennial LMAI label conference was held from 20th to 23rd July 2023 at the sprawling Leela Palace Hotel Jaipur. The event was organized following a gap of 4 years after an amazing showing at Kochi in 2019. A total of 580 delegates that included Printers from all over India, domestic as well as international suppliers and leading printing magazines. Ramesh Deshpande of Renu Prints Aurangabad was conferred the LMAI lifetime award.

Avery Dennison’s sustainability implementation effort includes their recycling program started in 2018 that helps recycle used paper and filmic label liners. It offers customized waste recycling solutions and works with professional recyclers. They handle all the paperwork and regulatory concerns, including proper documentation and compliance with waste-transport laws. Their program titled AD Circular comes at a comparable cost to what converters are already paying to dispose of their label liners. Avery’s other endeavour in sustainability is the launch of their linerless direct thermal labelstock for barcode applications.

Written by Harveer Sahni Chairman Weldon Celloplast Limited New Delhi March 2024

 

 

Friday, February 23, 2024

"Women adding glamour and professionalism to Labels and packaging!"

The label industry in India is largely male dominated. However, in an evolving scenario there happens to be a lot of efforts on women empowerment which depends on social status, education and upbringing. As literacy rises, the middle class is becoming more tolerant towards women taking up employment. Even the government is encouraging women to get educated and become self-sufficient. In the case of business and the forward-thinking families, more girls are going to universities and following it up with business management studies. The stigma of females to be just home makers after finishing basic education is now receding, at least in most urban societies. It is no more a taboo to let women assume leadership position. In fact, women are proving to be efficient, effective and resilient. They are empathetic, communicative and able to build loyal committed teams. They are more focused learners, able to multitask and hence successful. Surprising as it may seem, they are able to overcome gender bias. Label industry is no different, the author has interacted with some of the wonderful women in labels industry in India who have brought in professionalism making their workplaces more disciplined and vibrant, adding a touch of glamour by their presence.

Kusum Dunglay

Kusum Dunglay is the managing director of the thriving label printing enterprise, The Goodwork Company. She is setting example for other women to follow, proving that age is just a number! At 75 years of age, she is heading the company established by her late husband Kartar Singh Dunglay, 68 years ago in 1956. She travels widely, visiting existing customers and new prospects. Kusum, an MBA from London University, was guided by her husband’s expertise to learn the printing business. This foundational knowledge has played a pivotal role in her transformation as an administrator leading adaptation to industry evolutions. Joining the business in 1972, with decades of dedicated leadership, she steered their label business to excellence, widespread recognition and remarkable growth, achieving substantial market share.

Being a female leader, as a trailblazer in the printing business world, joining at a time when few women were in prominent business roles, provided a unique advantage to bring diverse perspectives, foster inclusive workplaces, and contribute to a more balanced business environment. By creating strong business ethics and processes, she expanded her client base with numerous MNCs. She is now leading the company to an exciting phase of expansion, transitioning into empowering the next generation, to take the reins of business. She says, “this strategic shift ensures that our business stays at the forefront of innovation, meeting evolving market demands with excellence.”

Goodwork company with 60 employees works out of 25000 square feet  shop floor at IMT Manesar, Gurgaon. She sums up, “While not retiring, I am gracefully transitioning into a behind-the-scenes role.”

Manjula Mishra
Manjula Mishra, after completing her MBA in 1996, joined a chemical company as branch manager. Six years later she quit job to set up own maiden venture Holosafe Security Labels Pvt. Ltd. co-founded by herself and her husband Pankaj Mishra. Being first generation entrepreneurs coming from middle class family, cautiously they researched on the nuances of  running an industry before indulging to manufacture Self-adhesive Labels, Smart Labels, BOPP Labels, Shrink Sleeves, Holograms and Holographic products. 51-year-old Manjula now heads Holosafe as Managing Director. Initiating her marketing through agents, procuring business at lower margins and higher volumes, she gradually built her own team to finally sell without agents. All their manufacturing along with R and D operations are from 50,000 square feet shop floor at one location in Greater Noida with over 100 employees. Equipped with four label presses and latest holographic printing technologies they remain constantly innovating, Manjula says, “we are on a steady path of growth and optimistic about our future.”

Manjula has been a member of the National Board of MSME (Ministry of Small & Medium Enterprises) of Government of India  from 2014-19. She is recipient of Outstanding Entrepreneurship Achievement Award from the CM of Uttar Pradesh in 2013 & CM of Bihar in 2015. She was selected in the first batch of  Walmart supported Women Entrepreneurship Development Program in 2016, awarded with “Most Enterprising Women of India” award on Women’s Day on 8th March 2017 in Mumbai and in 2023 she has been selected for the prestigious Woman Entrepreneur Leadership development program jointly conducted by HUL and Genpact.

Sandhya Shetty
Sandhya Shetty, after completing education as a B.Sc., followed by Master’s in Management Studies, started her career, spending 8 years in business research and analysis, working on projects involving Government contracts, Defense sector in the US and in the hospitality sector in India. Quitting the job in 2008, she co-founded Synergy Packaging Pvt. Ltd. with a Nilpeter label press, headquartered in Thane and factory at Union Territory of Dadra and Nagar Haveli and Daman and Diu. As managing director of the company, she has nurtured it to become a market-changer creating innovative labels for products some of which went on to become market leader in their category. 46-year-old Sandhya is happy that she has created a team that is more like her family, every member has been with them for a decade, this she asserts, is a bigger award than the ones that are received from customers and Industry.

She says, “India’s label printing industry is full of vibrant people! Barring a few outlier experiences, I would say the challenges of being a woman entrepreneur are same as that a man in the industry would face. On the contrary, I have had customers, vendors and others more patient and helpful.” She further adds, “my ‘never say die’ attitude has always been my biggest strength.” At the organizational level we are adding products, aware of present and future trends, we are researching global best practices in our effort creating a phase-wise plan for implementation. Recently she has been inducted in the LMAI management committee as the only woman in the association’s leadership team.

 

Priyata Raghavan
A highly acclaimed Priyata Raghavan, recently announced as Printweek Business leader of the year 2023, was part of an eminent panel at PackPlus 2023 and BMPA 2024 events. She has been awarded by many associations such as FICCI, DLF Industries etc. She is one of the few women at the helm of a successful Indian company in the labels and packaging industry. 43-year-old Priyata is the daughter of industry stalwart Vijay Raghavan, who founded SAI PACKAGING CO. (division of Sai Security printers Pvt Ltd) in 1993, a company that she now heads as deputy CEO. Under her leadership SAI has registered a consistent CAGR of over 15%  for the last decade and through multiple private equity fund raises, apart from expanding their customer base to the who is who of the FMCG, ALCOBEV and Pharma Industry.

Completing B.Com from Delhi University, PGDM from IIM Lucknow, additionally training in Business management and Finance, she joined Sai Packaging in 2004. Starting her career in finance followed by sales and operations, she worked her way up, to lead the Profit Centre for North Plant as well as Business Development, Finance and Corporate Affairs of the Company. The initial resistance faced in management and on shopfloor was overcome by her, with hard work, resilience, passion and delivery to be feted and trusted by all as an inclusive leader. Priyata says, “Women bring in innate ability to multitask and establish an emotional connect. Their higher SQ(Social Quotient) and EQ(Emotional Quotient) helps build tangible and solid relationships amongst all levels of the team and stakeholders. This ability helps the teams to go above and beyond, and win trust with suppliers, customers and investors.”

Sai Packaging is already a leader in packaging, producing Labels, Cartons, Leaflets and Inserts at two locations; Faridabad in North and Bengaluru in South with 600 employees on shop floors spread over 270,000 square feet.

Neha jain
41-year-old Neha Jain is the director of Great Eastern IDTech Pvt. Ltd. founded by her father-in-law Prem Chand Jain popularly known as P C Jain in 1983, as Great Eastern Impex and later renamed. PC Jain pioneered the introduction and proliferation of variable data labels in India! Neha, an Alumnus of FIDT, NIFT (Fashion Designer with Information Technology) and BCA(bachelor’s in computer education) from IGNOU specialising as lead auditor in Quality Management systems, joined Great Eastern in 2005. After joining she spent time in all departments and built departmental procedures, defined objectives and outcome reports that enabled them to achieve ISO 9001:2000 certification in 2006. With the growth of online selling platforms, she expanded her role to manage store fronts in multiple Amazon platforms. She launched web to print platform; www.dinolabeldigital.com built in-house in 2021 to service short run buyer needs with digital label printing services, currently servicing B2C customers with plans to add B2B clients. Moving out of shadows of her mentors and shedding the image of a female from the owner’s family, she created her own space with knowledge and technical knowhow, to be taken seriously as a leader. “Creating a more inclusive work environment, female leaders bring discipline, fairness and attention to detail in the organisation” says Neha.

Great Eastern manufactures Barcode & RFID Systems supplies and services; Thermal transfer ribbons; Packaging tapes & pricing rolls with plan to diversify into Brand/product label market. They have 125 employees and are located at Gurgaon with a 7500 square foot shop floor with four label presses.

Keerthi Aruvela
Keerthi Aruvela heads the operations as Director at Chennai based Sree Krishna Labels and Solutions Pvt. Ltd. ( SK Labels) established in 1978. She is the 40-year-old daughter of the founder A Ramesh. An alumnus of Stella Maris College in Chennai. After having completed MBA Finance from National University of Singapore, she gained experience working in Southeast Asia in the finance and investment banking field. In 2009 she chose to join the family start-up in packaging space involving herself in all aspects of seeking regulatory approvals, machinery purchase, RM procuring and marketing. Post exit from the packaging line, she joined the family’s label business looking after finance and operations along with her sister who handles sales and marketing. She led the company’s foray into digital label printing. Referring to challenges of being a female business leader she rues that; it is often assumed that women don’t understand the technicalities, or people are reluctant to talk to women. As for the advantages she faces as woman she says, “Women have the ability to multitask, and their empathetic leadership strikes a good chord with the team.”

S K labels operates with 50 people and four label presses from a 9200 square feet shopfloor. They plan to expand capacity beyond the present product range consisting of multicolor labels, specialty labels, security labels, tyre labels, battery, pharma and barcode labels.

 

Tania Hansoti
Tania Hansoti started her career in the advertising industry at DDB Mudra Group, working as  strategic planner for 4 years where she gained exposure to brands such as Adani, Fortune oils, Arvind Fashions, Century Ply, SOTC, Zydus Wellness and Future group. Post marriage 31-year-old Tania joined S.Kumar Multiproducts Pvt. Ltd. Ahmedabad, founded by her father-in-law Manish Hansoti in 1978. Their label division came into existence in 1997. Tania is an MBA(Marketing) and joined the company in 2020 at a time when the company invested in futuristic Digital label printing by installing a UV digital press from Screen, Japan. Her responsibilities included Improving brand awareness, build a marketing team to increase sales, achieve quick turnarounds and implement marketing campaigns through social media. Though she found it challenging as a woman to communicate on technical topics, yet with sheer perseverance, she overcame this, ”Being a woman makes the team environment less authoritative, less competitive and more cooperative” she says, and goes on to add, “the presence of a woman around keeps them in check and at their best behavior.”

With her, in leadership role the company became recipient of several Printweek India’s prestigious awards; Printing company of the year award– Essential Service Provider Category in 2022, Sales champion of the year in “Women to Watch Awards” in 2023, Nominated in the Young business leader category in 2023 and Customer service excellence award in 2023. She endeavors to further improve working in the company to be environmentally safe and sustainable. S. Kumar produces Labels, Shrink Sleeves & Sachets, consuming over half a million square meters of labelstock per month with 6 label presses at one location spread over 50000 square feet and 120 employees, with plans to expand to a bigger place.

Isha Deshpande
Isha Deshpande, a BA in Business Management and MA in Strategic Fashion Marketing, joined as director in Trigon Digipack Private Limited who are the trailblazers in providing impetus to, and leading the growth of digital label printing in India. Trigon was founded by Anil Namugade and Isha’s father Milind Deshpande in 2008, both of whom mentored her to take up a leadership role in the company. In 2019 she joined Trigon in the midst of pandemic, so she invested a lot of time in understanding the processes, machines and materials. After three years of spending time in the company in Mumbai, 28-year-old Isha now heads the Delhi branch of Trigon and represents the company on many platforms. She does not find it a challenge working in a male dominated industry as there are many successful print companies that are led by female entrepreneurs. She expressed, “I am sure there are advantages for a female but in my opinion, if you’re hardworking, goal oriented and respectful, gender is very secondary.”

She is now focused on expanding their business in the north to have a similar setup to the one in Mumbai, where they produce labels, pouches, laminate rolls, cartons, rigid boxes, canisters and point of sale material on two high-end HP Digital presses and 9 post press machines. Trigon has a workforce of 200 at various locations but the manufacturing is largely at the Mumbai facility which is spread over 20,000 square feet.

Nalani Jaichandra
Nalani Jaichandra, a Graduate in Commerce who later did her higher studies in Cosmetics and Nail extension in the UK. She spent many years in the beauty industry before joining as director Veepee Graphic Solutions (P) Ltd. in 2006, a prepress company founded by her father-in-law Late V Peethambaram in 1996 and now headed by her husband Jaichandra. She had established her chain of state of art nail bars when the nail art was in its nascent stages in India. 49-year-old Nalani is a Sri Lankan by birth and settled in Bengaluru after her marriage. After understanding the process of plate making, she gradually took over the plate production department, setting SOPs, hiring, training and setting up quality standards. She indulged in maintenance when needed and during the COVID, she single-handedly installed a new machine because the engineers from Germany could not travel. Now most of the 200 strong workforce from all locations report to her and only the prepress department is handled by her husband. Nalani has been actively involved in setting up the new plants at Pune, Hyderabad and Sri Lanka, gaining experience. She is actively involved in business development in Lanka as she is well connected there. She is now spearheading the setting up of a new plant that will have a complete 42x60 line for plate making.

 

Nalani has overcome the initial challenges of being a female leader. She says, “It’s a proven fact that women are good at multi-tasking which has helped me to handle multiple roles in the business.” Recognizing her success in printing business, Sri Lankan Association of Printing had selected her as ambassador to promote their trade fair held in India in October 2023. She was invited to Judge 50th Miss Globe Sri Lanka finals beauty pageant. No wonder moving from the beauty industry to label industry she has joined the bandwagon of successful women who have brought professionalism and glamour to labels in India.

 

Written by Harveer Sahni Chairman Weldon Celloplast Limited New Delhi February 2024

Tuesday, January 16, 2024

Jandu’s 3rd generation inducted, initiates makeover!


Prabhjot Singh Jandu
is the third generation of Jandus! His grandfather Baldev Singh Jandu set up his maiden venture Jandu Engineering Works from humble beginnings in 1972, operating from a 100 square foot rented premises with just one lathe machine that he was operating himself and grew it to become the most prominent supplier of coating and laminating plants in India. His son Gurdev Singh later joined him in business to help his father to further the growth. Their story written by the author in 2013 and also carried by leading print magazine Printweek India,  is already there on the blog https://harveersahni.blogspot.com/2013/01/baldev-singh-jandujandu-coaters-create.html This was at a time when his grandson Prabhjot was still in school. With time, it was felt that there is a need to upgrade equipment in terms of technology and automation, together with expanding the business in terms of size, planning, service and administration. When Prabhjot finished his studies, he joined the enterprise and spent a year or so in training before starting to take decisions, it was like a dose of fresh youthful energy in the company. He is the 3rd generation Jandu to be inducted who is now initiating a complete makeover!

Prabhjot Singh Jandu

Prabhjot Singh Jandu completed his education with a B.Tech. Mechanical engineering from Amity University followed by business training at the same institution. As a part of that training, he was sent to Adelphi University New York for six months and then to Birkbeck, University of London, England for another six months. On return in 2020, at the young age of 22 years, he joined the family enterprise Jandu Engineering Works and was handed over the responsibility of uplifting the company branding and to take up marketing aggressively. Once he got settled, in order to make component inputs consistent to standard specifications, he moved on to look after purchasing and improving infrastructure to build plants with improved performance of their coating and laminating equipment.

He is now taking it upon himself to create plants that were not only great in terms of aesthetics but also excelled in running at higher speeds with increased automation. Prabhjot endeavors to gradually move away from the basic market that they were catering to and transform his company to cater to the higher end of customers for coating and laminating plants that can make specialty coatings and curing with precision under controlled conditions. He plans to launch coaters for new and innovative products. To make their plants more sustainable they have managed to design and supply equipment that has reduced wastages, with lower manpower and less dependence on operators. For better after sales service, he is introducing remote access so that production downtime of customers is substantially reduced. They now have the capability to access the plant at customer’s premises through internet and diagnose the problem and provide solutions. This has helped them with providing service to their export customers as when they provide internet connectivity, the Jandu service team can troubleshoot and support. They are already implementing real time data access from the plant in production for better and more accurate coatings. Servo drives with software support from Siemens are incorporated for demanding customers. Better tension controls provide uniformity of coatings and smoother run ability. As for providing inline inspection and precision control for silicone coatings starting at 0.30 GSM (gram per square meter) they are ready with the technology but await the right customer who will invest in such a high-end system for their silicone coater. Jandu Engineering Works under Prabhjot’s guidance have started to follow industry 4.0 guidelines.

Screenshot of Jandu website
Earlier, to increase their outreach in the industry, almost all business came to them by reference from existing customers or friends. Prabhjot is making changes and has indulged in extensive marketing and brand promotion. Jandu’s emails are not plain text now and have transformed to well-designed ones and are informative. Their website is up there on the first page when a prospective customer is looking for coaters and laminators. They regularly exhibit at label and packaging exhibitions; in fact, their last international presence was at Labelexpo Europe 2023 in Brussels where it was seen, all three generations manning the booth.

Jandu’s initial growth in the label industry was due to the earliest label printing press that they produced, narrow web CI flexo, but they have now found immense success in building coaters and laminators for the self-adhesive label and other converting industries. Their label printing press manufacturing business is now a very small part of their operations, they are in the process of contemplating either to improve and upgrade their presses or just keep concentrating on coating equipment. There present range has expanded to offer multiple types of converting equipment besides label presses which include coating and laminating machines for; silicone coating and self-adhesive labelstock, specialized coated products, thermal paper, sublimation paper, solar coatings, medical tape coatings, Barrier coatings, PLA coatings, pattern coatings and car wrapping, etc. They also have strong demand for slitting machines as it is necessary equipment for the coating and laminating lines. With experience, Jandu Engineering Works can help new entrants in the coating industry for specialized products with technology, sourcing and other details. They keep acquiring the latest information from suppliers of chemicals and specialized coatings in contact with them who are promoting their technical coatings and advise the processes to be followed. Jandu believes in sharing information with their existing customers.

Prabhjot is happy that the company has grown  60% to 70% since his joining. When he joined their silicone coating line was running at 250 meters per minute and adhesive coating at 100 meters per minute. Now after upgradation the silicone coating runs at 350 meters per minute and after more design changes it is expected to increase to 500 meters per minute and adhesive coating can now run at 180 meters per minute with much improved drying system. Proudly he says, “their earlier customers used to look for basic machines at low prices and now after I explain to them the benefits of the newer technological changes in our equipment, they are ready to invest in the expensive advanced versions of our equipment.” Ninety percent of their customers repeat their orders as proof of their acceptability. Their penetration into the market segment they operate in is more than 80%. While the number of coaters being sold now may be a little less but in terms of value it is much more, almost doubling their turnover because of the sale of advanced equipment to a higher market segment.

Prabhjot is ambitious and with active mentoring and support from his grandfather Baldev Singh Jandu and father Gurdev Singh, he wants to grow the company at a faster pace and endeavors’ a 50% growth in revenue per year. When he joined the company in 2020 Jandu Engineering Works was already operating from a 25000 square feet shopfloor, which has now expanded 60,000 square feet despite the pandemic slowdown. The Jandu family is now looking for about 3 to 4 acres of land for further expansion. The total workforce employed when Prabhjot joined was 70 and has now increased to 120 people. In the last 3 years they have sold around 40 coating lines up to 2-meter width for various applications employing diverse coating methods like air knife coating, 5 roll silicone coating, bar coating, gravure, adhesive coating, etc. These lines have the capability to coat at a speed up to 350 meters per minute. Jandu coaters have been exported to 17 countries so far.

 

Written by Harveer Sahni Chairman Weldon Celloplast New Delhi January 2024

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