Price increases leave printers in a dilemma!

The adverse impact of lockdowns has not really worn off when a very awkward situation is now confronting the labels and printing industry at large. Prices of paper and all essential inputs are moving skywards disrupting the cashflows that appeared to be getting back to normalcy. It is a strange situation whereby there is a volume growth in demand and reduced availability of pulp and other materials coupled with compulsion of paper mills to recoup the losses incurred due to lockdown, driving up the paper prices. Stuck in between, the label and printing industry is compelled to swallow the increases with intense pressure on their operating margins and working capital requirements. The phenomenon is evident globally, as paper sellers are directing supplies to wherever they find a bigger demand around the world and can command higher prices. There are also logistics challenges owing to shortage of containers. One wonders if this surge in demand is real or there is an element of stockpiling. If it is the latter, it may result in a market crash once the normal working returns that would be even more worrisome. It is mentioned by analysts that the present spurt in prices is due to increased demand coming from China’s domestic consumption increasing dramatically. Surely these are unprecedented increases happening leaving a premonition of adversity amongst the printing and packaging fraternity.

The price increases in paper are coming continuously at regular intervals of time. Asia Pulp & Paper (APP) which is one of the largest pulp and paper company in the world, wide their notification dated 22^nd  January 2021 increased prices of all grades of paper by 100$ per ton then on 1^st February 2021 they increased the prices by another 100$ per ton and also withdrew the reel discount they were offering, yet again on 1^st March 2021 they increased the prices by yet another 150$ per ton. With such a steady rise on monthly basis, one is left wondering when and where this will stop. SAPPI another global supplier of label, packaging and specialty papers, on 3^rd March 2021 announced an increase of 7-11% in prices. In the case of labels, both the face stock and the release paper have suffered cost escalation. Vinyl Acetate Monomer or VAM is an important part of pressure sensitive adhesives used for manufacture of self-adhesive labelstocks and tapes. Owing to a whopping increase in demand from China VAM prices also witnessed a continuous upward trend to reach an increase of more than 20% so far in 2021. This too directly impacts the cost of producing self-adhesive labelstock and eventually labels.  Many polyethylene (PE) and polypropylene (PP) producers in Texas USA have shut plant operations because of the winter storm in mid-February 2021 sending prices of films  upwards due to shortages. This increase in prices of polymers directly impacted price of label films and filmic labelstocks. The increase for different films varies between 12-25%.

As if the raw material price rise was not enough the varying demand across different geographical zones in the world and shift in purchasing pattern of populations around the globe brought about a huge impetus to online retail business. This resulted in a logistic change of transportation from established routes and volumes causing disruption of smooth flow of materials and altering the planning for container needs. All this led to increased freight rates, coupled with increasing fuel prices the ultimate impact on the end product keeps on escalating.  It is surprising that such an unprecedented upward revision of all inputs in one go has never been witnessed before in the labels industry. The labelstock manufacturer is squeezed between the large raw material suppliers and the printers who are themselves under intense pressure of high equipment cost and facing print buyers who are not willing to increase buying rates. More so, considering that increasing number of label printers are bidding for the same business and are always ready to compromise a bit more, the situation is complicated.

Gautham Pai

Gautham Pai founder and Executive Chairman of Manipal Technologies Limited Manipal, expressing concern at the situation prevailing says, “The price increase of raw materials is significantly impacting the business. In addition, the supply chain disturbances and logistic cost increases have added to the overall costs increases. These increases at a time when buyers are still struggling with low demands and muted orders is a major concern.” U K Gupta Group Chairman & Managing Director, Holostik Group also feels, “Price increase in paper, solvents and adhesives have impacted the Label Industry badly”. Indian Labelstock producers have steadily grown in numbers and size as the industry registers double digit growth over the last many years. The industry players have gradually transformed from being manufacturers of  just commodity stocks like semi-gloss and uncoated wood free or maplitho to advanced specialized label materials, both coated, uncoated, filmic and specialty products like security label materials. Since all inputs in labelstock manufacturing have been adversely impacted and spreading the effect to the entire self-adhesive label industry, Ajay Mehta Managing Director of India’s largest indigenous labelstock manufacturing company SMI Coated Products Pvt. Ltd. brings forth the reality that the industry is facing by expressing, “The price rise in all raw materials of Label Stock solutions have gone up tremendously and we have to pass it on to the Label converters and unless the  Label converting industry joins hands, to take immediate action in getting a price rise from Label buyers , the Industry stands to loose INR 250 million per month, which is going to be extremely detrimental for the health of the industry”.

The pain and anguish at the emergence of this difficult unprecedented turn of events in words of, Ajay Agarwal, CEO of Syndicate labels New Delhi, “Price increase is nothing but a nightmare for the Label Printing fraternity and the biggest reason is that it disrupts the operations for all label Convertors. The process of transmission of the rate increase to the end customer is extremely difficult and is often characterised by a new round of negotiations, reverse auctions etc. and most likely it results in reduced margins for the label convertor. While price increase is a reality and need of the hour yet in face of the current increase in prices of raw materials, it still leads to a lot of pain.” Sharing the same concern, Himanshu Kapur Director, J K Fine Prints Pvt. Ltd. Mumbai agrees, “Price increase is a necessary evil for accommodating inflation, if done effectively it will benefit the entire supply chain else  operation will suffer long term. Unfortunately, the print buyers are also responsible for the collapse of an industry which was once an art form and now considered a commodity”. Rajesh Nema Director Pragati Graphics Indore and honorary secretary LMAI (Label Manufacturers Association of India), “Label industry is indeed facing tough times as cost of all inputs has gone up yet print buyers are not agreeing to price increases. Most of the self-adhesive label manufacturers are in yearly contracts with their buyers, it is difficult to make them agree to price increases during currency of the contract”.  According to Lakshminarayanan business unit head-Wintek at Signode India Ltd. : Impact of Prices is not only from raw materials, but it is also due to Inflation and logistics. There is  a strong demand for consumer goods and food packaging in the country. Nonessential packaging sectors is also regaining normalcy, but the price increases continue to challenge converters supplying due to their inability to pass on the  price increases to end-users, who in turn are driven by their cost pressures and not accepting to consider any price increase in current situation. Considering the greater need for working capital due to the steep increase in prices during recent weeks and the narrowing margins, inventory held by both converters and end-users remained below the average.

A brave Anuj Bhargava of fast-growing Kumar Labels NOIDA beamingly says. “Price hikes shouldn’t affect any organization’s normal profitability in the entire eco-system. All actions favorable to this intent should be taken so that a new equilibrium is arrived at with positivity” However he further adds, "that price hikes should be passed on so that profitability is not affected for anyone. New equilibrium is with revised prices for everyone.".

Kuldip Goel

LMAI President Kuldip Goel, Managing Director of Any Graphics NOIDA,  sums it up as a situation whereby in the covid times many in the industry have lost customers because when you take the increased price to them, your competitors who have their own pressures to strengthen their balance sheets so that banks are satisfied to lend more, are ready to offer without any profit or at a minor loss. Or if they have spare capacity and can retain their loyal customers they will attempt to take in new customers at unreasonable rates. It is not that the print buyer is not facing the impact of covid-19, the moment they see price escalation they will start exploring options to prevent the rise in cost of inputs. Printers at this time must evaluate as to how best they can handle the situation; price increase is imperative for them to sustain but then it needs to be seen how much of their business is dependent on that customer. One must strike a balance in price and cost optimization internally by trying to achieve more from their existing infrastructure and manpower. One must look within, reduce labour cost, wastages, save electricity, inventory control, and produce more with less.

At this time, the entire value chain is in jeopardy, each business product unit is customer of another, all constituents of the industry up to the print buyers need to empathise with their suppliers to bring some relief from this dilemma post continuous increase in input costs, that has descended on entire industry. It is appropriate at this time to mention a famous quote, “The journey is never ending. There's always going to be growth, improvement, adversity; you just got to take it all in your stride and do what's right, continue to grow, continue to live in the moment”.

Addendum: Messages received after posting the above article;

Aaditya Kashyap, Marks Emballage Pvt. Ltd.  Baddi; Already struggling to come back to normalcy from the pandemic-induced challenges, the increasing raw material pricing is like the last thing we could have wished for.  I see label printers in a very weak and vulnerable position completely squeezed out of business by increased prices from bigger players on the supply side and the dominant brands and buyers on the other hand who refuse to accept any price hikes. Would love to see that material manufacturers and suppliers work with printers to take the price hikes to brands and buyers. This is a difficult time for all, so need for all stakeholders to work together to find a win-win in this difficult times."

Rajeev Chhatwal, Kwality Offset, New Delhi: Very Strange Scenario no break on increasing RM prices. Business being run on negative profits!

Written by Harveer Sahni Chairman Weldon Celloplast Limited New Delhi March 2021

Note: Print magazines are free to reproduce this article subject to giving credit to author with blog address

Creating Innovations in labels

In a largely populated country India, the normal of growth of population itself, translates into large volume growth in demand. For label industry growth in India estimates have been made at 7-15%. Even if we assume a 10% growth, market will probably grow by 100 million square meters adding a whopping 2500 million Rupees or about 38 million US Dollars to the existing market size. One is left wondering that with demand growth in double digits, why is then the label industry, facing intense competition and stressed margins? One simple conclusion can be that in a growing economy with government encouraging new industrial investments and banks ready to finance, people start looking for areas that have stable growth over the years, labels do move into their focus. Packaging industry in an effort to offer a complete bouquet of packaging products, keeps on adding labels in their manufacturing program. The capacity seems to be growing a little faster than demand. This leads to a situation whereby to service their debt and stay afloat, printers flock toward leading brand owners who pitch sellers against one another to get lower prices. There are other reasons like increasing raw material prices, reverse auctions and short runs which bring further pressure on margins. In such a situation it becomes imperative, that to achieve a better bottom line, there is need for “creating innovations in labels”. Many label companies in India have already moved into this direction by investing to enhance capabilities to create products that do not fall into the commodity or simple label range. Even brand owners who are in a race to catch the consumer’s eye while shopping, are on the lookout for such labels that make their premium products on the shop shelves being picked up faster.  They are willing to pay higher if the label has unique features escalating their brand image. Some of the printers who have moved in this direction are listed below with details of their moves to create labels that are different.

Gautham Pai

Gautham Pai lead Manipal Technologies, is a multi product and multi location company that has made substantial investments in label manufacturing. Though they have units located in India and abroad, a tour of their facilities in Manipal leaves one in awe of what they have achieved. The company has integrated backward and forward with investment in extremely diverse technologies enhancing capabilities to innovate. As for labels, they produce their own holograms, security labels, security envelopes, etc. They also produce their own self adhesive labelstocks on a Nordson hotmelt coater. 

Recent developments include; Electroluminescence Label: This is an eye-catching and low power consuming optical lighting system developed in-house with strong competency on printed electronics. It works best for promotional activities with various activation options using any of the touch sensitive, pressure sensitive, motion sensitive sensors. This can be adopted for both labels as well as carton packaging.

Glow in the Dark: The Glow-in-the-dark feature will completely transform packaging by hiding messages, creating a nightclub atmosphere, or an element of surprise.

 

Kuldip Goel

Kuldip Goel of Any Graphics Noida has repeatedly proven the need to invest time and money in creating innovations. Though he has always wanted to produce the best, stressing on aesthetics yet it was in the start of new millennium that he realized the pressing need to strengthen capabilities to produce labels that were not commodity labels done on one simple flexo press but those with added value by indulging in creativity. Anygraphics have to their credit the world label awards, Fespa awards, only Indian company to have been nominated for Global Label award for innovation, winning Printweek label printer of the year award for five consecutive years in a row, special Printweek Jury award for innovation and many LMAI label awards. 

Label created by Any Graphics

Anygraphics creates innovative labels and packaging using multiple equipment and processes for the same product employing technologies like Screen Printing, Foiling, Embossing, Doming, Narrow web Letterpress printing, Narrow web Flexo printing, Offset printing and Digital printing.

Booklet Label by Unick-Fix-A
-Form

Hemen Vasa’s Unick Fix-A-Form was set up in 1985-1986, in rented premises with one small machine (Semi automatic model) for making Booklet/Leaflet labels in Ahmedabad. In the initial years they outsourced printing.  They convinced Bayer-India to be their first customer for their Innovative leaflet labels made by using wet glue, developed for manual application on containers of agrochemical bottles. In 1992 another customer came for these labels in self adhesive format. Since pressure sensitive products were in a nascent stage that time and locally made silicone release paper was not consistent creating problem of label dispensing from applicator, Unick started import of Self Adhesive Paper.  Being the only manufacturer of booklet/leaflet labels those days, their business grew profitably and they expanded by moving into own premises and installing high-end rotary label presses, booklet making equipment and offset press. Their business has expanded to the pharmaceuticals segment with a range of offerings that include Cartons, Labels, in mould labels, Shrink Sleeves, etc. They have won many awards at home and abroad. Their supremacy in innovative leaflet-booklet labels segment has been the main reason for their success and expansion!

Pragati Pack (India) Pvt. Ltd., being one of the most awarded printers in the country is hesitant to share their work and endeavours in creating innovations. However still, Hemanth Paruchuri says, they try to bring innovation in labels by investing in the right equipment and pushing the limits of that equipment. Their knowledge and experience gained in the carton, commercial printing areas aids their efforts. The aim is to create innovations that are unique and have a high shelf appeal.

U K Gupta, Managing Director of India’s largest Hologram manufacturing company and specialty label manufacturer Holostik India Ltd. says, “Innovation is the key to drive any industry in the ever-changing dynamic world, anything that does not keep changing, ultimately loses track and is out of the race.” He has mentored his team to understand that ‘Change is the only constant’ and therefore they have to innovate with their products. Extraordinary labels, that are not just visually appealing but also render security to the product are now a necessity in view of the fact that security feature of labels cannot be ignored due to the tremendous growth of the counterfeiting business. Holostik has on an ongoing basis been making significant investments to enhance their capabilities.

Anil Namugade at Trigon Digital Solutions says, “Innovation is a continuous process.”  They are passionate, entrepreneurial, collaborative and creative to always deliver on their commitments. Trigon Digital established in 2007 has production facilities in Mumbai, Bangalore, Delhi, Dubai and an office in Singapore offering services in Pre-press, Print Packaging, Color management and serving over 350 brands including 20 out of top 100 global brands in 12 countries.  They provide packaging mockups on actual substrates with finishes like foiling, embossing, varnishing, lamination etc. for cartons pouches, shrink sleeves, lamitubes and labels. They specialize in Print on Demand, small and medium quantities for shrinks sleeves and Labels with personalization and variable data printing. With an ongoing innovation developing vision they aspire to be the best in the innovative label and packaging business.

Anuj Bhargava of Kumar Labels belonging to an extended family of label printers, is excited that his company has been recipient of many label awards in recent times including Printweek label printer of year award 2017. His team is trained to look at the product, its target audience, its selling price bracket and the brand’s desired perception that it wants to create amongst its customers, before proposing a label solution. For them innovation is not just increasing price of a label or adding shots of foil or screen inks. Different brands need different innovations. A mass market brand needs a re-engineered cost effective label stock with which it can reduce its decoration costs. A brand from the same customer, which may be targeted for the upper market segment, may need multiple foils and textured stocks. So no one formula works for all. By utilizing their expertise in print process, machine manufacturing and label stock making, Kumar Labels is able to offer different innovations. They produce their own specialized labelstocks that include textured and unique substrates normally not available.

It is evident that to drive in better margins, capabilities in print and decoration need to be substantially enhanced by making the correct and timely investments. Earlier only a reasonably designed and printed label was enough. Now with growing, knowledgeable, and well informed consumers one needs to study the demand perception and design the label to appeal and communicate with the end consumer in a short while that he or she is in front of the shop shelf. Pre-press is extremely important process to draw out the creativity that the design tends to deliver. Selecting the right substrate, the adhesive and shape of the label is another imperative. The label has to last the life of the consumer product as it remains visible until all of its lifespan and keeps delivering value to the brand by its aesthetic appearance. Finally it is the Press that will not only do full justice to the print but also decorate, inspect and finish the label with speed; ease of use and with least waste generation. Productivity and managing production waste are other imperatives that affect the profitability. Brand owners attempt buying at the lowest prices for their established products, however the fact still remains that to stay ahead of competition in getting the consumer attention, they need to dress up their products well. With numerous options available in an already crowded shelf space, brand owners will only consider higher prices if a label promotes their sales. To reach a win-win situation for suppliers and brand owners, printers need to invest in “Creating Innovations in Labels”!

Written exclusively for Narrow Web Tech, Germany by Harveer Sahni Chairman Weldon Celloplast Ltd. New Delhi India December 2017. 

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